Loading... Please wait...

Technical Data

TECHNICAL DATA
HIGH BUILD EPOXY PRIMER

PRODUCT DESCRIPTION:

AeroCoat 101-3 is a two component 93% (+/- 1%) solids epoxy colored coating designed for applications where a high solids primer is needed before applying high solids or 100% solids topcoats for build coats over concrete.

RECOMMENDED FOR:

Recommended for a high build basecoat on concrete or masonry. Product is suitable in many chemical exposure environments.

SOLIDS BY WEIGHT:
93% (+/- 1%)

SOLIDS BY VOLUME:
85% (+/-2%)

VOLATILE ORGANIC CONTENT:
Part A= .14#/gallon, part B= 2.1#/gallon
Mixed= .79#/gallon

STANDARD COLORS:
Off white, light gray, medium gray, tile red, beige

OTHER COLORS ALSO AVAILABLE:
Dark gray, charcoal gray, brown, tan, light blue, and green Special colors are available upon request

RECOMMENDED FILM THICKNESS:
6-12 mils

COVERAGE PER GALLON:
133-267 square feet per gallon @ 6-12 mils

PACKAGING INFORMATION:
3 gallon kit (volume approximate) and 15 gallon kits (volume approximate)

MIX RATIO:
12 pounds (1 gallon) part A to 4.05 pounds (.50 gallons) part B (volumes approx.) (standard colors)

SHELF LIFE:
1 year in unopened containers

FINISH CHARACTERISTICS:
Gloss (60 at 60 degrees @ glossmeter)

ABRASION RESISTANCE:
Taber adrasor CS-17 calibrase wheel with 1000 gram total load and 500 cycles = 45 mg loss

ADHESION:
430 psi @ elcometer (concrete failure, no delamination)

VISCOSITY:
Mixed= 500-800 cps (typical, most colors)

DOT CLASSIFICATIONS:
Part A “not regulated”
Part B “CORROSIVE LIQUID N.O.S., 8, UN1760,PGIII”

FLEXURAL STRENGTH:
9,300 psi @ ASTM D790- 1/2”x1/2” bars span 4”

YIELD COMPRESSIVE STRENGTH:
7,100 psi @ ASTM D695 – 1/2”x1/2” bars

TENSILE STRENGTH:
6,000 psi @ ASTM D638 – testing dimensions F=2.25’, W=0.500”, T= 0.125”, D=4.5” and rate= 0.2”/minute

GARDNER VARIABLE IMPACTOR:
50 inch pounds direct – passed

ULTIMATE ELONGATION:
7.5%

HARDNESS:
Shore D= 80

CURE SCHEDULE: (70°)
pot life – 1 1/2 gallon volume …………………………..40-55 minutes
tack free (dry to touch)…………………...…………..…...… 6-9 hours
recoat or topcoat.....……………………………….............. 10-14 hours
light foot traffic...……………………………...……...........12-16 hours
full cure (heavy traffic)... ……………………………………..2-7 days

APPLICATION TEMPERATURE:
60-90 degrees F with relative humidity below 85% for best results

CHEMICAL RESISTANCE:

REAGENT RATING
xylene C
1,1,1 trichloroethane C
MEK A
methanol  A
ethyl alcohol B
skydrol B
10% sodium hydroxide C
50% sodium hydroxide C
10% sulfuric acid C
70% sulfuric acid A
10% HC1 (aq) C
5% acetic acid          C
Rating key: A - not recommended, B - 2 hour term splash spill, C - 8 hour term splash spill, D - 72 hour immersion, E - long term immersion. NOTE: extensive chemical resistance information is available through your sales representative.

PRIMER:
None required unless substrate is very porous, then use Aerocoat 101-2 to eliminate air release defects.

TOPCOAT:
Recommend epoxy coatings or high builds. Topcoat with aliphatic urethanes for increased UV stability. Aerocoat 303, 303-1

LIMITATIONS:
*Color stability or gloss may be affected by environmental conditions such as high humidity or chemical exposure.
*Colors may vary from batch to batch.
*This product is not UV color stable and will yellow in the presence of sunlight; topcoat required.
*Substrate temperature must be 5°F above dew point.
*For best results, apply a 1/4” nap roller.
*All new concrete must be cured for at least 30 days prior to application.
*Although a thinner or lower solids primer is generally unnecessary, some more porous substrates may benefit by the use of a lower solid primer, with this product as an intermediate coat.
*Physical properties data based on neat resin.
*See reverse side for application instructions.
*Physical properties are typical values and not specifications.

MIXING AND APPLICATION INSTRUCTIONS AeroCoat 101-3

1) PRODUCT STORAGE: Store product in an area so as to bring the material to normal room temperature before using. Continuous storage should be between 60 and 90 degree F. Low temperatures or great temperature fluctuations may cause crystallization.

2) SURFACE PREPARATION: The most suitable surface preparation would be a fine brush blast (shot blast) to remove all laitance and provide a suitable profile. All dirt, foreign contaminants, oil, and laitance must be removed to assure a trouble free bond to the substrate. A test should be made to determine that the concrete is dry; this can be done by placing a 4’X4’ plastic sheet on the substrate and taping down the edges. If after 24 hours, the substrate is still dry below the plastic sheet, then the substrate is dry enough to start coating. The plastic sheet testing is also a good method to determine if any hydrostatic pressure problems exist that may later cause disbonding.

3) PRODUCT MIXING: This product has a mix ratio of 12# part A to 4.05# part B for standard colors. Standard packages are in pre-measured kits and should be mixed as supplied in the kit. We highly recommend that the kits not be broken down unless suitable weighing equipment is available. After the two parts are combined, mix well with slow speed mixing equipment such as a jiffy mixer until the material is thoroughly mixed and streak free. After mixing, transfer the mixed material to another pail (the transfer pail) and again remix. The material in the transfer pail is now ready to be applied on the primed substrate. Improper mixing may result in product failure.

4) PRIMING: This product is only intended as a high solids primer suitable for most substrates. However, if the surface is very porous, then a lower solids primer might be more suitable to reduce the possibility of air release problems occurring.

5) PRODUCT APPLICATION: The mixed material can be applied by brush, roller, or spray. However, the material can also be applied by a suitable serrated squeegee and then back rolled as long as the appropriate thickness recommendations are maintained. Maintain temperatures and relative humidity within the recommended ranges during the application and curing process. If concrete conditions or over aggressive mixing causes air entrapment, then an air release roller tool should be used prior to the coating tacking off to remove the air entrapped in the coating.

6) RECOAT OR TOPCOATING: This product is not color stable and a topcoat should be used. Many topcoats are suitable for placement over this coating including both urethanes and epoxies. When topcoating this product, you must first be sure that the coating has tacked off before topcoating can commence. Before topcoating, check the coating to verify no epoxy blushes were developed (a whitish, greasy film or deglossing). If a blush is present, it must be removed prior to topcoating. A standard type detergent cleaner can be used to remove any blush. Many epoxy coatings and urethanes are compatible for use as a topcoat for this product as well as multiple coats of this product as an intermediate build coat.

7) CLEANUP: Use xylol

8) FLOOR CLEANING: Caution! Some cleaners may affect the color of the floor installed. Test each cleaner in a small area, utilizing your cleaning technique. If no ill effects are noted, you can continue to clean with the product and process tested.

9) RESTRICTIONS: Restrict the use of the floor to light traffic and non-harsh chemicals until the coating is fully cured (see technical data under full cure). It is best to let the floor remain dry for the full cure cycle.

NOTICE TO BUYER: DISCLAIMER OF WARRANTIES AND LIMITATIONS ON OUR LIABILITY

We warrant that our products are manufactured to strict quality assurance specifications and that the information supplied by us is accurate to the best of our knowledge. Such information supplied about our products is not a representation or a warranty. It is supplied on the condition that you shall make your own tests to determine the suitability of our product for your particular purpose. Any use or application other than recommended herein is the sole responsibility of the user. Listed physical properties are typical and should not be construed as specifications. NO WARRANTY IS MADE, EXPRESSED OR IMPLIED, REGARDING SUCH OTHER INFORMATION, THE DATA ON WHICH IT IS BASED, OR THE RESULTS YOU WILL OBTAIN FROM ITS USE. N0 WARRANTY IS MADE, EXPRESSED OR IMPLIED, THAT OUR PRODUCT SHALL BE MERCHANTABLE OR THAT OUR PRODUCT SHALL BE FIT FOR ANY PARTICULAR PURPOSE. NO WARRANTY IS MADE THAT THE USE OF SUCH INFORMATION OR OUR PRODUCT WILL NOT INFRINGE UPON ANY PATENT. We shall have no liability for incidental or consequential damages, direct or indirect. Our liability is limited to the net selling price of our product or the replacement of our product, at our option. Acceptance of delivery of our product means that you have accepted the terms of this warranty whether or not purchase orders or other documents state terms that vary from this warranty. No representative is authorized to make any representation or warranty or assume any other liability on our behalf with any sale of our products. Our products contain chemicals that may CAUSE SERIOUS PHYSICAL INJURY. BEFORE USING, READ THE MATERIAL SAFETY DATA SHEET AND FOLLOW ALL PRECAUTIONS TO PREVENT BODILY HARM.


TECHNICAL DATA
Aerocoat 101-5 100% SOLIDS EPOXY PRIMER

PRODUCT DESCRIPTION:

AEROCOAT 101-5 is a two component 100% solids epoxy designed for sealing traffic surfaces exposed to vehicular or foot traffic.  The toughness and elongation eliminate the need to repair hairline cracks.  This product is formulated for use in a broadcast system as the basecoat prior to installing epoxy mortars or other suitable topcoats. It can also be used as a High Build Primer.

RECOMMENDED FOR:

Recommended for priming with broadcasting as a crack bridging sealer before application of epoxy mortar or topcoats.

SOLIDS BY WEIGHT:
100% (+/- 1%)

SOLIDS BY VOLUME:
100% (+/- 1%)

VOLATILE ORGANIC CONTENT:
 zero pounds per gallon

COLORS AVAILABLE:
Clear (gardner 3-4)

RECOMMENDED THICKNESS:
10-50 mils

COVERAGE PER GALLON:
32-160 square feet per gallon @ 10-50 mils

PACKAGING INFORMATION::
2 gallon kit (volume approximate)
10 gallon kits (volume approximate)

MIX RATIO:
9.2 pounds (1 gallon) part A to 8.2 pounds (1.0 gallon) part B (volumes approx.)

SHELF LIFE:
1 year in unopened containers

FINISH CHARACTERISTICS:
Gloss (60 at 60 degrees @ glossmeter)

ABRASION RESISTANCE:
Taber abraser CS-10 callibrase wheel with 1000 gram total load and 500 cycles= 6 mg loss.

VISCOSITY:
Mixed= 1,000-1,700 cps (typical)

DOT CLASSIFICATIONS:
Part A “not regulated”
Part B “CORROSIVE LIQUID N.O.S., 8, UN1760,PGIII”

FLEXURAL STRENGTH:
2,600 psi @ ASTM D790

COMPRESSIVE STRENGTH:
4,100 psi @ ASTM D695

TENSILE STRENGTH:
2,450 psi @ ASTM D638

ULTIMATE ELONGATION:
60%

GARDNER VARIABLE IMPACTOR:
160 inch pounds direct- passed

ADHESION:
450 psi @ elcometer (concrete failure, no delamination)

HARDNESS:
Shore D= 58

CURE SCHEDULE: (70°)
pot life – 1 1/2 gallon volume …………………………..15-25 minutes
tack free (dry to touch)…………………...…………..…...…5-8 hours
recoat or topcoat.....……………………………….............. 8-12 hours
light foot traffic...……………………………...……...........12-24 hours
full cure (heavy traffic)... ……………………………………..2-7 days

APPLICATION TEMPERATURE:
60-90 degrees F with relative humidity below 85%

CHEMICAL RESISTANCE:

REAGENT RATING
xylene A
methanol A
skydrol A
10% sodium hydroxide D
50% sodium hydroxide D
10% sulfuric acid C
10% HC1 (aq) C
5% acetic acid A
Rating key: A - not recommended, B - 2 hour term splash spill, C - 8 hour term splash spill, D - 72 hour immersion, E - long term immersion. NOTE: extensive chemical resistance information is available through your sales representative

PRIMER:
None required.

TOPCOAT:
After broadcasting aggregate into the Aerocoat 101-5 many suitable toppings can be used. This would include products like epoxy mortars, two component urethanes Aerocoat 303 and Aerocoat 303-1

LIMITATIONS:
Clarity of color or gloss may be affected by environmental conditions such as high humidity, low temperatures, or chemical exposure. Clarity of color may vary from batch to batch. Therefore, use only product from the same batch for an entire job when not intended solely as a primer.
It is recommended that a broadcast application be performed with a subsequent topcoat system. This product is not intended as a decorative coating, but merely as a primer for bridging cracks in a broadcast system before topcoating.
This product is not suitable in all chemical environments. When chemical exposure is imminent, a test should be performed to test suitability.
Substrate temperature must be 5°F above dew point. All new concrete must be cured for at least 30 days prior to application.
Applications with relative humidity above 85% or early water contamination may cause white discolorations to develop.
Improper mixing may result in product failure.
See reverse side for application instructions.
Physical properties are typical values and not specifications. See reverse side for limitations of our liability and warranty

MIXING AND APPLICATION INSTRUCTIONS AeroCoat 101-5

1) PRODUCT STORAGE: Store product in an area so as to bring the material to normal room temperature before using. Continuous storage should be between 60 and 90 degree F.  Low temperatures or temperature fluctuations may cause crystallization..

2) SURFACE PREPARATION: The most suitable surface preparation would be a fine brush blast (shot blast) to remove all laitance and provide a suitable profile.  All dirt, foreign contaminants, oil, and laitance must be removed to assure a trouble free bond to the substrate.  A test should be made to determine that the concrete is dry; this can be done by placing a 4’X4’ plastic sheet on the substrate and taping down the edges.  If after 24 hours, the substrate is still dry below the plastic sheet, then the substrate is dry enough to start coating

3) PRODUCT MIXING: This product has a mix ratio of 9.2# part A to 8.2# part B or one part A to one part B by volume.  Standard packages are in pre-measured kits and should be mixed as supplied in the kit.  We highly recommend that the kits not be broken down unless suitable weighing equipment is available.  After the two parts are combined, mix well with slow speed mixing equipment such as a jiffy mixer until the material is thoroughly mixed and streak free

4) PRIMING: Primers may be beneficial in some applications, dependent on performance characteristics and substrate condition, but none are required for product application.

5) PRODUCT APPLICATION: The mixed material can be applied by brush or roller.  However, the material can also be applied by a suitable serrated squeegee and then back rolled as long as the appropriate thickness recommendations are maintained.  Because this material has a short pot life, it is beneficial in some applications to remove the material from the mixing pail by pouring the material onto the substrate and spreading it along the floor.  Spreading out the material will allow the applicator more time to work with the material before it begins to cure.  Aggregate should be broadcast into the applied material before applying suitable topcoats.  Maintain temperatures and relative humidity within the recommended ranges during the application and curing process.  If concrete conditions or over aggressive mixing causes air entrapment, then an air release roller tool should be used prior to the coating tacking off to remove the air entrapped in the coating.

6) RECOAT OR TOPCOATING: We recommend a suitable topcoat be applied only after broadcasting suitable aggregate into the basecoat.  If you recoat or topcoat this product, you must first be sure that the coating has tacked off before recoating.  All previous coats that were not applied as a broadcast, should be deglossed to insure a trouble free bond prior to application of recoats or topcoats.  It is advisable to test topcoats for suitability prior to application when not in a broadcast system.  Colder temperatures will require more cure time for the product before recoating or topcoating can commence.  Before recoating or topcoating, check for epoxy blushes (a whitish, greasy film, or deglossing.)  If a blush is present, it can be removed by any standard detergent, cleaner prior to topcoating or recoating.  Many epoxy coatings and urethanes as well as multiple coats of this product are compatible for use.

7) CLEANUP: Use xylol

8) FLOOR CLEANING: Caution! Some cleaners may affect the color of the floor installed. Test each cleaner in a small area. If no ill effects are noted, you can continue to clean with the product and process tested.

9) RESTRICTIONS: Restrict the use of the floor to light traffic and non-harsh chemicals until the coating is fully cured (see technical data under full cure). It is best to let the floor remain dry for the full cure cycle

NOTICE TO BUYER: DISCLAIMER OF WARRANTIES AND LIMITATIONS ON OUR LIABILITY

We warrant that our products are manufactured to strict quality assurance specifications and that the information supplied by us is accurate to the best of our knowledge. Such information supplied about our products is not a representation or a warranty. It is supplied on the condition that you shall make your own tests to determine the suitability of our product for your particular purpose. Any use or application other than recommended herein is the sole responsibility of the user. Listed physical properties are typical and should not be construed as specifications. NO WARRANTY IS MADE, EXPRESSED OR IMPLIED, REGARDING SUCH OTHER INFORMATION, THE DATA ON WHICH IT IS BASED, OR THE RESULTS YOU WILL OBTAIN FROM ITS USE. NO WARRANTY IS MADE, EXPRESSED OR IMPLIED, THAT OUR PRODUCT SHALL BE MERCHANTABLE OR THAT OUR PRODUCT SHALL BE FIT FOR ANY PARTICULAR PURPOSE. NO WARRANTY IS MADE THAT THE USE OF SUCH INFORMATION OR OUR PRODUCT WILL NOT INFRINGE UPON ANY PATENT. We shall have no liability for incidental or consequential damages, direct or indirect. Our liability is limited to the net selling price of our product or the replacement of our product, at our option. Acceptance of delivery of our product means that you have accepted the terms of this warranty whether or not purchase orders or other documents state terms that vary from this warranty. No representative is authorized to make any representation or warranty or assume any other liability on our behalf with any sale of our products. Our products contain chemicals that may CAUSE SERIOUS PHYSICAL INJURY. BEFORE USING, READ THE MATERIAL SAFETY DATA SHEET AND FOLLOW ALL PRECAUTIONS TO PREVENT BODILY HARM.


TECHNICAL DATA
Aerocoat 101-6 (OIL STOP) COATING

PRODUCT DESCRIPTION:

AEROCOAT 101-6 Oil stop Primer is a two component solvent based epoxy coating that exhibits excellent characteristics for coating over petroleum based oil contaminated concrete. This product allows excellent substrate penetration which results in excellent adhesion and is an ideal primer for the oil contaminated concrete substrate.

RECOMMENDED FOR:

Recommended for petroleum oil contaminated substrates. However, this product is not intended for use over vegetable oil, animal fat or synthetic oil contaminated concrete. This product can withstand exposure to many common solvents and chemicals.

SOLIDS BY WEIGHT:
Mixed= 71.5% (+,- 2%)

SOLIDS BY VOLUME:
Mixed= 63% (+,- 2%)

VOLATILE ORGANIC CONTENT:
Part A= 2.5 pounds per gallon
Part B= 2.75 pounds per gallon

COLORS AVAILABLE:
Black only

RECOMMENDED FILM THICKNESS:
5-8 mils per coat (wet thickness)
3-5 mils dry

COVERAGE PER GALLON:
200-320 square feet @ 5-8 mils wet

PACKAGING INFORMATION:
2 gallon and 10 gallon kits (volumes approx.), 2 gal kit= 1 gallon part A (10.05#/gal) and 1 gallon part B (8.6#/gal) (weights approximate)

MIX RATIO:
1 part A to 1 part B by volume

SHELF LIFE:
1 year

ABRASION RESISTANCE:
Taber abraser CS-17 calibrase wheel with 1000 gram total load and 500 cycles = 37.0 mg loss

FLEXIBILITY:
No cracks on a 1/8” mandrel

FINISH CHARACTERISTICS:
Satin gloss (40-60 at 60 degrees @ Erichsen glossmeter)

VISCOSITY:
Mixed = 150-300 cps (typical)

DOT CLASSIFICATIONS:
Part A “FLAMMABLE LIQUID N.O.S., 3, UN1993, PGIII”
Part B “FLAMMABLE LIQUID N.O.S., 3, UN1993, PGIII”

IMPACT RESISTANCE:
Gardner Impact, direct= 50 in. lb (passed)

CURE SCHEDULE: (70°)
pot life – 2 gallon volume …………………………..2-4 hours
tack free (dry to touch)…………………...…………2-4 hours
recoat or topcoat.....……………………………….. 4-8 hours
light foot traffic...……………………………...……..16-24 hours
full cure (heavy traffic)... ……………………………2-7 days

APPLICATION TEMPERATURE:
55-90 degrees F

CHEMICAL RESISTANCE:

REAGENT RATING
acetic acid 5% A
xylene B
toluene B
1,1,1 trichloroethane   A
MEK A
gasoline B
10% sodium hydroxide E
50% sodium hydroxide D
10% sulfuric C
10% hydrochloric acid            C
20% nitric acid A
ethylene glycol C
Rating key: A - not recommended, B - 2 hour term splash spill, C - 8 hour term splash spill, D - 72 hour immersion, E - long term immersion. NOTE: extensive chemical resistance information is available through your sales representative

PRIMER:
None required.

TOPCOAT:
Optional- We recommend one (1) coat of Aerocoat 101, 101-2 followed by two (2) coats of Aerocoat High Performance Urethane 303 in the same color as the 101, 101-2 Many other products are suitable as topcoats. Consult your representative

LIMITATIONS:
*For best results use a high quality 3/8” nap roller.
*Slab on grade requires moisture barrier.
*Substrate temperature must be 5°F above dew point
*All new concrete must be cured for at least 30 days prior to application.
*Color may vary slightly from batch to batch.
*Always apply a test patch of the entire system prior to using to determine the suitability and adhesion characteristics.
*See reverse side for application instructions.
*Physical properties are typical values and not specifications.
*See reverse side for limitations of our liability and warranty.

MIXING AND APPLICATION INSTRUCTIONS AeroCoat 101

1) PRODUCT STORAGE: Store product at normal room temperature. Continuous storage should be between 60 and 90 degree F.

2) SURFACE PREPARATION: Surface preparation will vary according to the type of complete system to be applied. Make certain that the substrate where the NP820 is to be applied is clean, sound and free of all laitance, dirt, dust, oil, grease, or foreign contaminants. Make certain that the floor is completely dry before application. It is often undesirable to shot blast a petroleum contaminated concrete surface unless the applicator is prepared to steam and solvent clean the area. Shot blasting tends to open oil filled pores that will be detrimental to the application process. The method of cleaning an oil soaked floor is best determined at the job location. However, solvent cleaning, steam cleaning, and water emulsion cleaners can all be considered. A test should be made to determine that the concrete is dry; this can be done by placing a 4’X4’ plastic sheet on the substrate and taping down the edges. If after 24 hours, the substrate is still dry below the plastic sheet, then the substrate is dry enough to start coating. The plastic sheet testing is also a good method to determine if any hydrostatic pressure problems exist that may later cause disbonding.

3) PRODUCT MIXING: This product has a one to one mix ratio by volume- merely mix equal volumes such as 1 gallon of part A to 1 gallon of part B. After the two parts are combined, mix well with slow speed mixing equipment such as a jiffy mixer until streak free. Improper mixing may result in product failure.

4) PRODUCT APPLICATION: We recommend one coat of NP820 followed by one coat of NP143/144 and then two additional coats of NP320/321 in the same color as the NP143/144. Due to the vastly varying contamination parameters, it is recommended that the applicator both check the adhesion of this product to the substrate as well as a thorough evaluation of the proposed intermediate and topcoat selections. Petroleum based oils have a tendency to migrate upward through newly placed coatings and could cause disbonding if all preceding coats are not inspected prior to topcoating. Clean all previous coatings as necessary. THIS COATING SHOULD NOT BE USED UNTIL A REPRESENTATIVE SAMPLE PATCH HAS BEEN PLACED AND THOROUGHLY EVALUATED FOR SUITABILITY. Make certain that the floor temperature and air temperature is between 55 and 90 degrees Fahrenheit. Preferably, the relative humidity should be below 90%. This product should be applied by roller or brush at five to eight mil thickness when wet. Too thick of an application may result in product failure.

5) RECOAT OR TOPCOATING: The mixed material can be applied by brush or roller.  However, the material can also be applied by a suitable serrated squeegee and then back rolled as long as the appropriate thickness recommendations are maintained.  Because this material has a short pot life, it is beneficial in some applications to remove the material from the mixing pail by pouring the material onto the substrate and spreading it along the floor.  Spreading out the material will allow the applicator more time to work with the material before it begins to cure.  Aggregate should be broadcast into the applied material before applying suitable topcoats.  Maintain temperatures and relative humidity within the recommended ranges during the application and curing process.  If concrete conditions or over aggressive mixing causes air entrapment, then an air release roller tool should be used prior to the coating tacking off to remove the air entrapped in the coating.

6) CLEANUP: Use xylol

7) FLOOR CLEANING: Caution! Some cleaners may affect the color of the floor installed. Test each cleaner in a small area, utilizing your cleaning technique. If no ill effects are noted, you can continue to clean with the product and process tested

8) RESTRICTIONS: Restrict the use of the floor to light traffic and non-harsh chemicals until the coating is fully cured (see technical data under full cure). It is best to let the floor remain dry for the full cure cycle.

NOTICE TO BUYER: DISCLAIMER OF WARRANTIES AND LIMITATIONS ON OUR LIABILITY

We warrant that our products are manufactured to strict quality assurance specifications and that the information supplied by us is accurate to the best of our knowledge. Such information supplied about our products is not a representation or a warranty. It is supplied on the condition that you shall make your own tests to determine the suitability of our product for your particular purpose. Any use or application other than recommended herein is the sole responsibility of the user. Listed physical properties are typical and should not be construed as specifications. NO WARRANTY IS MADE, EXPRESSED OR IMPLIED, REGARDING SUCH OTHER INFORMATION, THE DATA ON WHICH IT IS BASED, OR THE RESULTS YOU WILL OBTAIN FROM ITS USE. NO WARRANTY IS MADE, EXPRESSED OR IMPLIED, THAT OUR PRODUCT SHALL BE MERCHANTABLE OR THAT OUR PRODUCT SHALL BE FIT FOR ANY PARTICULAR PURPOSE. NO WARRANTY IS MADE THAT THE USE OF SUCH INFORMATION OR OUR PRODUCT WILL NOT INFRINGE UPON ANY PATENT. We shall have no liability for incidental or consequential damages, direct or indirect. Our liability is limited to the net selling price of our product or the replacement of our product, at our option. Acceptance of delivery of our product means that you have accepted the terms of this warranty whether or not purchase orders or other documents state terms that vary from this warranty. No representative is authorized to make any representation or warranty or assume any other liability on our behalf with any sale of our products. Our products contain chemicals that may CAUSE SERIOUS PHYSICAL INJURY. BEFORE USING, READ THE MATERIAL SAFETY DATA SHEET AND FOLLOW ALL PRECAUTIONS TO PREVENT BODILY HARM.


TECHNICAL DATA

PRODUCT DESCRIPTION:

AEROCOAT 101 Epoxy Primer is a two component water based epoxy coating that exhibits excellent characteristics that rival solvent based products.
AeroCoat #101 has superb chemical resistance, abrasion resistance, and substrate penetration.

RECOMMENDED FOR:

Recommended for priming or coating concrete, wood or masonry. This product can withstand exposure to many common solvents and chemicals.

SOLIDS BY WEIGHT:
Mixed = 53% (colors); 45% (clear); (+, - 2%)

SOLIDS BY VOLUME:
Mixed = 41% (colors); 36% (clear); (+, - 2%)

VOLATILE ORGANIC CONTENT:
Colors = 1.01 pounds per gallon (mixed)
Clear = 1.0 pounds per gallon (mixed)

STANDARD COLORS:
Off white, light gray, medium gray, tile red, beige, and amber clear. NOTE: The clear (gardner 11) is not water clear and is not suitable for topcoating over previously color coated floors. The clear is suitable as a primer or concrete sealer only/p>

RECOMMENDED FILM THICKNESS:
5 -7 mils per coat wet thickness (yields 2-3 mils dry)

COVERAGE PER GALLON:
229 to 320 square feet @ 5-7 mils wet thickness

PACKAGING INFORMATION:
2 gallon and 5 gallon kits (volume approx.)

MIX RATIO:
Colors= 8.55# part A (.80 gallons, approximate) to 1.75# part B (.20 gallons, approximate)
Clear= 6.55# part A (.80 gallons, approximate) to 1.90# part B (.20 gallons, approximate)

SHELF LIFE:
1 year in unopened containers

FINISH CHARACTERISTICS::
Taber abraser CS-17 calibrase wheel with 1000 gram total load and 500 cycles = 37.0 mg loss

FLEXIBILITY:
No cracks on a 1/8” mandrel

FINISH CHARACTERISTICS:
Satin gloss (40-80 at 60 degrees @ glossmeter)

ABRASION RESISTANCE:
Taber adrasor CS-17 calibrase wheel with 1000 gram total load and 500 cycles = 54 mg loss

IMPACT RESISTANCE:
Gardner Impact, direct = 50 in.lb. (passed)

FLEXIBILITY:
No cracks on a 1/8” mandrel

ADHESION:
425 psi @ elcometer (concrete failure, no delamination)

VISCOSITY:
Mixed = 900-1200 cps (colors); 400-900 cps (clear) (typical))

DOT CLASSIFICATIONS:
Not regulated

CURE SCHEDULE: (70°)
pot life – 1 gallon volume ……………………...1.0 – 1.5 hours
tack free (dry to touch)…………………...…………5-8 hours
recoat or topcoat.....…………………………..….. 7-10 hours
light foot traffic...…………………………...……..16-24 hours
full cure (heavy traffic)... ………………………..……2-7 days

APPLICATION TEMPERATURE:
55-90 degrees F with relative humidity below 75%

CHEMICAL RESISTANCE:

REAGENT RATING
acetic acid 5% B
xylene B
mek A
gasoline   B
10% sodium hydroxide C
50% sodium hydroxide B
10% sulfuric B
10% hrdochloric acid B
20% nitric acid A
ethylene glycol                  C
Rating key: A - not recommended, B - 2 hour term splash spill, C - 8 hour term splash spill, D - 72 hour immersion, E - long term immersion. NOTE: extensive chemical resistance information is available through your sales representative.

PRIMER:
None required.

TOPCOAT:
Optional – Many products are suitable as topcoats including multiple coats of this product. For added chemical resistance, color stability or UV stability, topcoat with a suitable aliphatic urethane Aerocoat 303

LIMITATIONS:
Color or gloss may be affected by humidity, low temperatures, chemical exposure or sodium vapor lighting.
Product will yellow in the presence of UV light
For best results use a 1/4” or 3/8” nap roller.
Slab on grade requires moisture barrier
Substrate temperature must be 5°F above dew point.
All new concrete must be cured for at least 30 days
Product color will vary from batch to batch. Use only product from the same batch for an entire job.
Improper mixing or too thick of an application may result in product failure
Light or bright colors (white, safety colors etc.) may require multiple coats or a topcoat to achieve a satisfactory hide, depending on the substrate.
Physical properties listed on this technical data sheet are typical values and not specifications.
See reverse side for limitations of our liability and warranty.
See reverse side for application instructions.

MIXING AND APPLICATION INSTRUCTIONS AeroCoat 101

1) PRODUCT STORAGE: Store product in an area so as to bring the material to normal room temperature before using. Continuous storage should be between 60 and 90 degree F. Keep from freezing.

2) SURFACE PREPARATION: Surface preparation will vary according to the type of complete system to be applied. For a one or two coat thin build system (3-10 mils dry) we recommend either mechanical scarification or acid etching until a suitable profile is achieved. For a complete system build higher than 10 mils dry, we recommend a fine brush blast (shot blast). All dirt, oil, dust, foreign contaminants and laitance must be removed to assure a trouble free bond to the substrate. A test should be made to determine that the concrete has an appropriate vapor barrier. This can be done by placing a 4’X4’ plastic sheet on the substrate and taping down the edges. If after 24 hours, the substrate is still dry below the plastic sheet, then the substrate does not show signs of eventual hydrostatic pressure problems that may later cause disbanding. However, this product can be applied to a damp floor as long as there are not standing puddles.

3) PRODUCT MIXING: This product comes pre-packaged by weight. Kits should be mixed in their entirety. If partial kits are to be used, refer to the front of this technical data for proper weight mix ratios. After the two parts are combined, mixes well with slow speed mixing equipment such as a jiffy mixer until the material is thoroughly mixed and streak free. This product is an emulsion product and should be mixed well before using.

4) PRODUCT APPLICATION: The mixed material can be applied by brush or roller. Maintain temperatures within the recommended ranges during the application and curing process. Apply material with relative humidity within the parameters shown on the technical data. When the end of the pot life has been reached, you will find that the material becomes hard to apply and will actually tend to roll back up onto the roller. Do not try to continue application when the coating has reached this step. Applications made at different times with differing environmental conditions, may show slight variations in gloss. /p>

5) RECOAT OR TOPCOATING:  If you opt to recoat or topcoat this product, you must first be sure that all of the solvents and water have evaporated from the coating during the curing process. The information on the front side are reliable guidelines to follow. However, it is best to test the coating before recoating or topcoating. This can be done by pressing on the coating with your thumb to verify that no fingerprint impression is left. If no impression is created, then the recoat or topcoat can be started. Always remember that colder temperatures will require more cure time for the product before recoating or topcoating can commence. Before recoating or topcoating, check the coating to insure no epoxy blushes were developed (a whitish, greasy film or deglossing). If a blush is present, it must be removed prior to topcoating or recoating. A standard type detergent cleaner can be used to remove any blush. Many epoxy overlays and coatings as well as urethanes are compatible for use as a topcoat for this product as well as multiple coats of this product.

6) CLEANUP: Use PM solvent

7) FLOOR CLEANING: Caution! Some cleaners may affect the color of the floor installed. Test each cleaner in a small area, utilizing your cleaning technique. If no ill effects are noted, you can continue to clean with the product and process tested.

8) RESTRICTIONS: Restrict the use of the floor to light traffic and non-harsh chemicals until the coating is fully cured (see technical data under full cure). It is best to let the floor remain dry for the full cure cycle.

NOTICE TO BUYER: DISCLAIMER OF WARRANTIES AND LIMITATIONS ON OUR LIABILITY

We warrant that our products are manufactured to strict quality assurance specifications and that the information supplied by us is accurate to the best of our knowledge. Such information supplied about our products is not a representation or a warranty. It is supplied on the condition that you shall make your own tests to determine the suitability of our product for your particular purpose. Any use or application other than recommended herein is the sole responsibility of the user. Listed physical properties are typical and should not be construed as specifications. NO WARRANTY IS MADE, EXPRESSED OR IMPLIED, REGARDING SUCH OTHER INFORMATION, THE DATA ON WHICH IT IS BASED, OR THE RESULTS YOU WILL OBTAIN FROM ITS USE. NO WARRANTY IS MADE, EXPRESSED OR IMPLIED, THAT OUR PRODUCT SHALL BE MERCHANTABLE OR THAT OUR PRODUCT SHALL BE FIT FOR ANY PARTICULAR PURPOSE. NO WARRANTY IS MADE THAT THE USE OF SUCH INFORMATION OR OUR PRODUCT WILL NOT INFRINGE UPON ANY PATENT. We shall have no liability for incidental or consequential damages, direct or indirect. Our liability is limited to the net selling price of our product or the replacement of our product, at our option. Acceptance of delivery of our product means that you have accepted the terms of this warranty whether or not purchase orders or other documents state terms that vary from this warranty. No representative is authorized to make any representation or warranty or assume any other liability on our behalf with any sale of our products. Our products contain chemicals that may CAUSE SERIOUS PHYSICAL INJURY. BEFORE USING, READ THE MATERIAL SAFETY DATA SHEET AND FOLLOW ALL PRECAUTIONS TO PREVENT BODILY HARM.